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1200℃ Manual Bogie Type Furnace 1000L

PB L1000/12M

Classification:


Industrial heat treatment manual trolley furnace.3 heating zones with 5-side HRE wire heating. Loading capacity up to 2 tons,enter along the track freely and safely. Mainly used for heat treatment for heavy and large steel parts.


Attachments:

  • Overview
  • Technical
  • Video
    • Commodity name: 1200℃ Manual Bogie Type Furnace 1000L
    • Commodity ID: PB L1000/12M
    • 产品概述: Industrial heat treatment manual trolley furnace.3 heating zones with 5-side HRE wire heating. Loading capacity up to 2 tons,enter along the track freely and safely. Mainly used for heat treatment for heavy and large steel parts.

    <p>Loading capacity 2 tons,move freely,load on four sides</p> <p>Air circulation system,rapid cooling of the chamber</p> <p>Exhaust discharging system,convenient for the discharge of smoke or exhaust gas</p>

    Product Overview


    PB L1000/12M is an industrial heat treatment manual bogie hearth furnace. Carbon steel double housing, good resistance to high temperature and corrosion. JM26# high alumina lightweight bricks chamber, alumina fiber heat insulation layer, high refractoriness, work stably for a long time under high temperature environment. HRE alloy coil wire heated, mounted on ceramic tube, 5 sides heating, uniform temperature field. Equipped with exhaust discharging system and air circulation system. The car bottom is built with high-aluminum lightweight mullite brick, the loading capacity is more than 2 tons, enter along the track safely and freely. Shimaden PID controller, 32 segments programmable, high temperature control accuracy. This bogie hearth furnace is mainly used for heat treatment for heavy and large steel parts, the temperature and atmosphere varies depending on process and application, such as tempering, annealing, normalizing, stress relieving, homogenizing and recrystallization with operating temperature between 250 – 1150°C depending on application.

     

    Product Video


     

    Main Features


    • TMax 1200℃
    • JM26# high alumina lightweight bricks chamber, alumina fiber heat insulation layer, high refractoriness
    • SIC bottom plate covers the protection of the furnace bottom, high mechanical strength
    • HRE resistance wire heated, 5-side heating, stable resistance and uniform temperature field
    • 3 heating zones, zones controlled independently
    • Smart Shimaden PID temperature controller, 32 heating programs, temperature control accuracy ±1℃
    • Trolley loading capacity up to 2 tons,manually drive in and out smoothly and safely, 4 sides loading and unloading, high production efficiency (automatic trolley bottom optional)
    • Exhaust holes is arranged with openings at the top of the furnace chamber
    • Equipped with an air circulation system
    • N-type thermocouple,long service life
    • Power off, over-temperature, thermocouple breaking and burnout protection
    • CE certification

     

    Product Details


    1200℃ Manual Bogie Type Furnace 1000L

    • PB L1000/12M Manual Bogie Type Furnace consists of five parts:  furnace body, trolley and tracking system, air circulation system, exhaust discharging and temperature control system.
    • Furnace surface is pickled and phosphated, environmental friendly electrostatic powder sprayed and baked,anti-oxidation and corrosion-resistant.
    • Siemens electrical components,long service life.
    • Export quality,ISO,CE certified.

         

     1200℃  Manual Bogie Type Furnace, Car bottom

    • The car bottom is built with high-aluminum lightweight mullite brick, high stability and durability
    • Four sides loading and unloading, high production efficiency
    • Loading capacity is more than 2 tons, excellent load-bearing capacity
    • Entered along the track safely and freely

     1200℃ Manual Bogie Type Furnace,Chamber

    • Furnace door opens sideways, cubical chamber, effective working volume 1000 Litres
    • JM26# high alumina lightweight bricks, alumina fiber heat insulation layer, high refractoriness, work stably for a long time under high temperature environment
    • Arch-roof design, sturdy and durable, long service life
    • Silicon carbide furnace bottom plate covers the protection of the furnace bottom, high mechanical strength, good heat conduction, and at the same time provide horizontal bearing
    • HRE resistance wire heated, mounted on the ceramic tube, 5-side heating, uniform temperature field, TMax 1200℃
    • N-type thermocouple,long service life

     1200℃ Manual Bogie Type Furnace,Exhaust discharging system

    • Exhaust holes is arranged with openings at the top of the furnace chamber
    • Opening and closing time nodes can be freely set according to the heat treatment process
    • Convenient for the discharge of smoke or exhaust gas generated during the heating process

      1200℃ Manual Bogie Type Furnace,Air circulation system

    • A blower is installed at the rear of the furnace body, stainless steel air inlet pipes are designed on the left and right sides of the furnace body, the switch is integrated on the panel of the control cabine
    • Improve rapid cooling of the heating chamber during natural cooling process
    • Improving production efficiency

     1200℃ Manual Bogie Type Furnace, Temperature control system

    • The heating area of the bogie hearth furnace is divided into three heating zones, and the sensors are arranged at the rear, bottom and front wall, zones controlled independently
    • Furnace body and Temperature control system designed in separating type, equipped with a 9-inch digital touch screen panel, temperature program visual operation, one-click operation
    • Shimaden PID temperature controller,32 segments programmable,high temperature control accuracy
    • Good thermal insualtion, natural cooling, cooling down gently
    • 7" touchscreen panel is optional, heating programs can be showed timely, and downloaded
     
  • Detail Technical Specifications

    Model No. PB L1000/12M
    Chamber size (DxWxH) D1000xW1000xH1000mm
    Capacity 1000L
    Structure Outer shell/Insulation chamber/Furnace door/Trolley and track system/ Air circulation system/Exhaust discharging system/Temperature control system
    Power supply 102KW
    AC380V
    50Hz
    Phase 3 phases
    Working temperature TMax 1200℃(2192°F)
    Continuously 1100℃ (2012°F)
    Temperature uniformity +/- 5℃
    Temperature range Rt-1200℃
    Temperature controller Shimaden PID controller
    Auto-tune function
    Programmable 32 segments
    Temperature accuracy +/- 1°C
    Heating elements HRE alloy coil wire,mounted on ceramic tube,5 sides heating
    Heating rate Max:20℃/min
    Recommend:15℃/min
    Thermocouple type N
    Furnace shell Carbon steel double housing, Environmental friendly powder electrostatic spraying
    Chamber material JM26# high alumina lightweight bricks,high temperature resistance,efficient energy saving
    Electric components Schneider maker air switch, AC contactor, SSR Relay etc.
    Safety measures Power off, over-temperature, thermocouple breaking and burnout protection
    Compliance CE, ISO
    Warranty 18-month warranty with lifetime technical support
    Standard packing list Furnace body/High temperature gloves/Crucible tongs/SiC bottom plate/Manual book
    Optional accessories Exhaust piping system, Air circulation system
    Shipment information Weight:2990kgs
    L2500xW1880xH2320mm
    After-sales 1. Consumables such as heating elements, thermocouple, SiC bottom plate etc. are not covered by the warranty.
    2. Damage caused by corrosive gases or acid gases is not covered by the warranty.
    3. Free spareparts supplying including freight cost within warranty
    Warnings 1. Small cracks may appear on the surface over extended use. A normal occurrence and the cracks can be repaired with alumina coating.
    2. Workpieces should be handled with care during loading and unloading, placed firmly. Loaded workpieces must not exceed trolley's working surface.
    3. Please do not inject flammable, explosive or highly corrosive gases.

     

    Similar model comparison

    Model.No PB L450/12M PB L960/12M PB L1000/12M
    Inner size(DxWxH) 750x600x1000mm 1200x800x1000mm 1000x1000x1000mm
    Capacity 450 L 960 L 1000 L
    Power supply 30 KW 70 KW 80 KW
    Furnace dimensions(LxWxH) 1700x1530x1770mm 2164x1455x1845mm 2564x1655x2045mm
    Weight 1780 KGS 2500 KGS 2700 KGS

           

     

Key words:

1200℃ Bogie Type Furnace

Manual Bogie Type Furnace

Bogie Type Furnace

Qualification Honor


Calibration certificate muffle furnace Calibration certificate

Calibration certificate muffle furnace Calibration certificate

ATEX CE

ATEX CE

ECM CE

ECM CE

UDEM CE

UDEM CE

SGS认证

SGS认证

FAQ


A

Yes, Program Thermal Tech is a professional resistance furnace equipment manufacturer, set its own manufacturing plant (Luoyang Pure Furnace Co., Ltd) in 2022.

A

Chamber furnace, tube furnace, bogie hearth furnace, elevator furnace, salt bath furnace, mesh belt furnace etc. Customization is acceptable

A

For standard furnace models generally 7-25 working days against receiving the payment

A

18 months warranty, free parts supplied including freight cost (consumable parts excluded) to door, lifetime technical support.

A

The furnace has been already installed well, just connect the power line, and we supply detail manual book with video explanation for easy operation. If still any further questions, calling or send whatsapp messages to our technical support via +86 15670392193.

A

Good Brand reputation: ProgramTherm, exported to more than 50 countries
Powerful engineer team make free customization based on your technical reqeusts
Fast delivery: 7-25 working days
Special discount: Universities OR Research institutes could apply special discount $100-$500 based on contract amount Excellent after-sales service: Free parts supplied including courrier cost to door; local distributor maintaining; 7/24 hours on line
OEM/ODM is acceptable
Certificates: UDEM CE, ECM CE, TUV EC, ATEX CE, SGS, ISO

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